1、沥青搅拌站生产流程图

仅供参考
河北汉达沥青搅拌站
型号 :LBJ500 LBJ80 0 LBJ1000 LBJ1500 LBJ2000 QLB3000 QLB4000
产量 :30-40吨/小时 50-64吨/小时 60-80吨/小时 90-120吨/小时 120-160吨/小时 180-240吨/小时 240-320吨/小时
沥青混合料搅拌设备,生产能力30-320吨/小时,整机自动化程度高,计量准确,可靠性高,是高等级公路建设和养护的理想设备。沥青混合料搅拌设备是我单位引进国际先进技术结合国内高速公路特点而研制开发的新型产品。其关键部件燃烧器、传感器等均采用国际一线品牌元件;控制系统采用西门子可编程控制器和控制计算机,可对生产过程中的称量、拌和、放料等进行自动、手动控制;搅拌机衬板、叶片采用高耐磨合金铸件,拌臂采用合金铸钢,使用寿命长;骨料采用累加剂量方式,粉料及沥青均采用单独计量方式,以保证配料精度和可靠性;热骨料、矿粉采用斗式双链提升机,并有自动张紧装置。燃烧系统备有:轻油/重油/燃煤型燃烧器。除尘系统有重力除尘、旋风除尘、水除尘、袋式除尘;成品料仓有旁置式、底置式(30、60、80、100、120、160、240吨)等多种组合形式供用户选择。 |
3.1、 Batching system of asphalt mixing plant
Modular structure, reasonable layout. It is convenient to install and dismantle.
There are 5m3, 8m3, 15m3, three kinds of batching hopper for choice, there are insulation net on the top of bin which prevent large size aggregate entering.
The belt feeder is equipped with reducing motor, with compact structure, low fault rate; there is material lacking alarming device at the discharging port.
All the belt use circular belt without joint, with steady running, low noise and long service.
There is screen at entrance of feeding belt conveyor which can prevent large size material entering into drying drum, reduce waste and save cost.
The collecting belt conveyor and feeding belt conveyor use electric drum for driving with simple structure and low fault rate. |
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3.2、 Dry drum of asphalt mixing plant

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3.2.1、 Drying drum interior structure
Scientific and reasonable lifting board make material at perfect condition, good end sealing and heat preserving material outside drum body, and stainless heat preserving layer, all these enhance the thermal efficiency of drying drum.
3.2.2、 Imported oil burner
Using high performance international well-know brand burner, this burner is made by using international latest flame technology, It can use different kinds of heavy oil and residual oil and realize oil and realize automatic switch of light or heavy oil wind and fuel ration. The advanced oil supplying system make heavy oil, residual oil fully atomization and burned. The fuel save ration can reach 7~15%, the flame regulating ration can reach 10:1.
The LCD display realize monitoring and modification for system parameters and fault alarming information. All the component control executing by PLC controller. It is convenient and simple to operate. The burner has the following features comparing normal burner: advanced technology, reasonable structure, intelligent zed, high safely and performance. Low wearing, low noise and low pollution. |
3.3、 Hot aggregate elevator, screening, storage and weighing system
3.3.1、 Hot aggregate elevator of asphalt mixing plant
Hot aggregate elevator is chain type high efficiency elevator. The product using sleeve roller chain is made of alloy steel with features of steady running, small friction resistance, low fault rate, and long life. At the same time, the chains have matomatic tension device and equipped with anti-reversing electromagnetism reducing motor. All theses guarantee safe, reliable and efficient work of elevator. |
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3.3.2、 Vibrating screen of asphalt mixing plant
It is equipped with high efficiency vibrating sieve, the fixing of screen use quick draw hook device which make it convenient and quick to replace the screen. The whole sieve is connected bu anti-loose bolt which is firm and wears well. The vibrating sieve also use motor anti-phase brake device, it can aviod the jumping and abnomal movement. The sieve is enclosed in dust proof conver, there is charging port and duse collecting port on the dust proof cover, it is an ideal environmental device. |
3.3.3、 Hot aggregate bin and continuous type level indictor
The equipment has large volume hot aggregate bin which can guarantee the continuity of final products discharging, there is heat perserving layer outside bin which can reduce heat loss, save fuel consumption and reduce cost. There is contentious level indictor on each bin which can display material level changing condition continuously. There is contentious thermo detector on sandstone scraps bin to test best sandstone temperature. Every bin can realizeaggregate accurate measuring. The special structure hopper gate avoid blockage. At the end of overflowing pipe and waste pipe, there are collecting hopper, pneumatic discharging, for the convenience of overflowing and waste material collecting and transporting. |
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3.3.4、 The equipment has three measuring hoppers
3.3.4.1、 Sandstone measuring hopper
Sandstone measuring hopper and specical designed eccentricity hopper structure make the material hopper flexible and steady and avoid clamping. The pressure discharging pipeline avoid bad influence.
3.3.4.2、 Power weighing hopper
Power weighing hopper is equipped with pneumatic arch broken device, it is smooth and fast diacharging. The specical power screw conveyor make the power go into the mixer quickly and evenly, guarantee final products quality. The using of frequency control measuring screw conveyor guarantee high precision measuring.
3.3.4.3、 Asphalt weighing hopper
Asphalt weighing hopper:use heat conducting oil for heating and heat preserving layer for preserving, it is covered with stainless steel and beautiful and energy saving. The special come design make residual asphalt less, and with electromagnetism asphalt pump and one-way value which enhance weighing precision. The asphalt mixing injection use asphalt pump spraying type which can cover the aggregate surface evenly in mixing tank, enhance the final products quality and reduce the mixing time. The electrical control over weighing testing device avoid scale overfolwing. The asphalt reducing, fluctuate measuring not only guarantee the weighing precision but also control asphalt and stone ration.
3.3.4.4、 weighing module
The weighing hopper use international well-know brand weighing module is equipped with high precision and reliability resistance type strain sensors, fully seal, it can fit any bad environment and do not influence the precision, with high reliability the module is integrated modular structure, which can avoid level direction force influence and enhance the weighing precision efficiently.
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3.4、 Mixing system of asphalt mixing plant
The whole machine with a square frame has a feature of stable running, safety, and good sight.
The scale board and blade head made by chrome and white abrade-bearing cast iron have long service life.
Using double cylinder controlled overturning type discharging gate, the hopper have a advanced feature of short time discharging, good seal, easy open and close, avoid clamping stagnation.
The filling rate is no more than 60%, making the stones and asphalt mixing sufficiently, shorten the mixing time.
Raliable lubricating system: when adopting automatic lubricating system, using 380v mightiness motor can pump the lubricant to lubricating point, it can also use computer to set program, and pump the lubricat to lubricating point regularly, the manual lubricating system as stand by syetem, can keep the lubricating in time and reliably. |

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3.5、 Hot-conducting oil heating and asphalt suppplying system
Adopting automatic horizontal type heat conducting oil heating syetem(modularization transportation and installation) and imported burners, it have function of auto-ignition, auto-monitoring function. The burner can change with conflagration small fire working according to the temperature of the heat conducting oil. |
3.6、 Dust catching system of asphalt mixing palnt
Gravity dust collector: the dust collecting effect can reach about 80%, the object is power is power which is more than 75 μm. All the power of primary dust collecting can be sent into elevator by screw conveyor of recycing.
The loculose high pressure impulse dust collector: the bag material use NOMEX, United States, to guarantee the long time running under the high temprature. The service life is long and with good air permeability, the dust collecting object is dust who already finished primary dust collecting but diameter is less than 75 μm. The bag dustcollecting effect can reach more than 99.5%, and meet environmental demand. The bag control is connected with host machine and have temperature protecting syetem. |
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3.7、 Power supply and recycling system of asphalt mixing plant
The reclaim power after dust collecting is sent into power recycling tank by three blades roots fan or screw conveyor or bucker type elevator, when do not use recycled power, it can be exhausted by exhaust screw conveyor. The exhaust power end is equipped with special design spraying dust proof screw conveyor and avoid dust flying.
The whole main frame under condition of minus press seal condition, avoid leakage, and improved the environment performance.
There is level indicator on the power tank, on top of the tank there is dust collector, the air hammer under come bottom of tank can avoid arching. The new power tank and recycling tank top have over pressuring protection system and avoid breaking. The power in new tank and recycling tank can be conveyed into power weighing hopper bu screw conveyor according to proportion. |
3.8、 The pneumatic system of asphalt mixing plant
The pneumatic system is equipped with imported and china famous brand air compressor with safe and reliable work. It use improted electromagnetic valve. The pneumatic value use integration insrallation, this avoid dust and water entering and make sure long time opration. |
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Model |
LBJ500 |
LBJ800 |
LBJ1000 |
LBJ1500 |
LBJ2000 |
LBJ3000 |
LBJ4000 |
Capacity:<5%Moisture |
30-40t/h |
50-64t/h |
60-80t/h |
90-120t/h |
120-160t/h |
180-240t/h |
280-320t/h |
Cold aggregate container |
3containers
×6m3 |
4containers
×6m3 |
4containers
×6m3 |
4containers
×6m3 |
4containers
×6m3 |
4containers
×6m3 |
4containers
×6m3 |
Drying drum(mm) |
Ф1225*5850 |
Ф1450*6300 |
Ф1540*6650 |
Ф1950*7730 |
Ф2300*8200 |
Ф2750*10188 |
Ф3000*12000 |
Dry capacity |
40T/h |
70T/h |
100T/h |
120T/h |
160T/h |
280T/h |
360T/h |
burner |
Oil burner (China top brand or Foreight brand upon requirement) (optional) |
Dudt filter system |
Water type
(recommended) |
Water type or baghouse type upon requirement |
Hot elevator capacity |
60T/h |
80T/h |
100T/h |
140T/h |
180T/h |
>320T/h |
>340T/h |
Vibrate screen |
3 grades |
4 grades |
4 grades |
4 grades |
4grades |
5 grades |
6 grades |
Vibrate screen capacity |
50T/h |
80T/h |
100T/h |
140T/h |
200T/h |
>300T/h |
>320T/h |
Hot bin(compartments) |
3 |
4 |
4 |
4 |
4 |
5 |
6 |
Hot bin volume |
8 m3 |
8 m3 |
10m3 |
22 m3 |
36.7 m3 |
80 m3 |
100m3 |
Weighing
accuracy |
Aggregate: |
≤±0.5%
≤±0.5%
≤±0.25% |
≤±0.5%
≤±0.5%
≤±0.25% |
≤±0.5%
≤±0.5%
≤±0.25% |
≤±0.5%
≤±0.5%
≤±0.25% |
≤±0.5%
≤±0.5%
≤±0.25% |
≤±0.5%
≤±0.5%
≤±0.25% |
≤±0.5%
≤±0.5%
≤±0.25% |
Asphalt: |
Filler: |
Mixer capacity |
500g/h |
800g/h |
1000g/h |
1500g/h |
2000g/h |
3000g/h |
4000g/h |
Mixing cycle |
45s |
45s |
45s |
45s |
45s |
45s |
45s |
Asphalt tank volume |
30T*1 |
25T*2 |
25T*2 |
25T*3 |
30T*3 |
30T*5 |
30T*6 |
Hot mix storage bin |
60T(Optional) |
60T(Optional) |
60T(Optional) |
100T(Optional) |
120T(Optional) |
240T(Optional) |
Power |
143-158W |
186-233W |
253-280W |
433-451W |
519-540W |
754-789W |
1022W |
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